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SAFE-LOCK AP­PLI­CA­TION EX­AM­PLE

AT A LEAD­ING PROVIDER IN THE IN­DUS­TRI­AL SEAL­ING TECH­NOL­O­GY

© HAIMER

PROBLEM

  • Tool pull-out at high precision tool holder
  • All tests with different systems failed
  • Only Weldon holders could be used

TAR­GET

  • Process reliability in machining with highly precise tool holding

AP­PLI­CA­TION

ROUGH­ING VA STEEL

Workpiece: Gasket ring
Material: 1.4571 (VA)
Maschine: Mazak
Interface: SK 40
Tool: Solid carbide, variable flute end mill, Ø 16 mm

 

AP­PLI­CA­TION PA­RA­ME­TERS

Cutting Depth: axial (ap) 19.8 mm, radial (ae) Slot 16 mm
RPM:  1194 rpm
Cutting speed (vc): 60 m/min
Feed rate/flute (fz): 0.2 mm/r

 

Re­sult

  • With Weldon holder and tooling 50–70 parts per cutter
  • With Safe-Lock 150 parts per cutter and no pull-out issue
  • Machine runs much smoother with less vibrations
  • In same time 86 pieces higher output i.e. increase by 122%

 

70 pieces:
Weldon-Aufnahme
Ø 16mm, Length A = 80 mm


156 pieces:
HAIMER Safe-Lock Power Shrink Chuck
40.445.16.37, Length A = 65 mm

AP­PLI­CA­TION EX­AM­PLE AS PDF DOWN­LOAD:

Ap­pli­ca­tion at a lead­ing provider in the in­dus­tri­al seal­ing tech­nol­o­gy

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